Arc Flash Suit

ARC Flash Protection Suit

HiCare is a leading Arc Flash Suit Manufacturer in India. Our suit comes in light weight. It is a specialized piece which protects electrical workers from the hazards of an Arc Flash incidents. An arc flash is a sudden release of electrical energy that occurs when there is a fault in an electrical system, resulting in an electric arc. This arc produces intense heat and light, as well as a blast of pressure and sound waves. We have our own brand Arc Defence Arc Flash Suit.

We are also a reputable Arc Flash Suit Exporter. The suits are assigned an Arc Thermal Performance Value (ATPV) or Energy Breakopen Threshold (EBT) rating, which indicates the level of protection the suit provides against arc flash incidents. All arc flash suits comply with IEC 61482-2 & NFPA 70E standards. This ensures that the protective garments meet the necessary safety requirements and provide adequate protection.

Arc Flash can cause severe burn and injuries. Being a leading Arc Flash Suit supplier in India, we produce good quality garment which give the wearer good comfort & feasibility. It helps to give the user an extra second of protection in order to avoid a secondary explosion or flash in the working area. We provide Arc Flash Suit at best price. We are also providing complete Arc Flash kit which contains Hood/Helmet with Visor, Hook, Gloves, Shoes, Jacket and Trouser with Storage bag.

Types of an Electrical Arc Flash Suit Protectivewear
Arc Flash Protection Suit is a complete set that includes a jacket, trousers, and a hood. These suits are available in different ratings, measured in cal/cm², indicating the level of protection suit offer.
Arc Flash Coverall: A one-piece garment that provides complete body protection. It's easy to wear and offers excellent protection against arc flash hazards.
Arc Flash Shirt & Pant: Comes in Shirt Pant style and provides full body protection against arc flashes. Helmet with visor is also includes in Kit.

Arc Flash Suit Ratings
Arc flash suits come with various ratings, depending on the level of protection required:


Arc Flash Suit 8 cal/cm²
Arc Flash Suit for 11 kv | 12 cal/cm²
Arc Flash Suit 25 cal/cm²
Arc Flash Suit for 33 KV | 40 cal/cm²
Arc Flash Suit 75 cal/cm²
Arc Flash Suit 100 cal/cm²

Technical Specification of Arc Flash Suit

Arc-Resistant Materials Jackets and Trousers comes with an elasticized waistband. It is made of Single-layer/Multilayer inherent Arc Flash resistance with different GSM.
Superior Protection Inherent arc flash resistance fabric, zip & Velcro closure, and a protective flap.
Better Visibility One-inch EN 471 certified FR silver reflective tape.
Comfortable Fit An Elasticized side waistband, adjustable sleeve cuffs with Velcro closures, and back pleats.
Durability Bar tack stitching at all stress points
Full Protection Mandarin collar for maximum neck protection and a Class E helmet with visor with face shield.
Attention to Detail FR thread used throughout the garment’s construction.
Kit Contains Jacket, Trouser, Fabric Glove, Storage Bag, Helmet with Visor



Applications:
• LT & HT Panel Maintenance
• Utilities and maintenance
• Power Generation units
• Engineering Services
• Emergency Response

Maintenance and Care:
• Follow manufacturer instructions for maintenance and care.
• Machin wash on gentle cycle with mild soap. Avoid using bleach/fabric softeners and chemicals.
• Inspection of suit regularly to avoid damages. Inspect regularly zippers, closures and reflective material for any fading or damage.
• Dry the suits on hanger to avoid wrinkles in well-ventilated area after cleaning. Do not dry them near heat sources and in direct sunlight as this can damage the materials.

Safety Consideration:
• The suit should fit properly to ensure maximum protection and comfort, receive proper training on their use and limitations.
• In case of a fire or other emergency, it is essential to follow established procedures for donning and removing the suit.

Certification:
EN 11612- Arc Flash Clothing complies EN ISO 11612: 2015 Protective Clothing – Clothing for Heat and Flame Protection.
EN 1149- Electrocution, arc flash, and arc blast injuries and fatalities.
ASTM 1959- For FR fabrics, this testing method is used to calculate findings (arc ratings). Arc ratings are a measure of the fabric’s thermal protection in an arc flash.
IEC 61482-2- Live working – Protective clothing against the thermal hazards of an electric arc.
ASTM 1506- Flame-resistant and electric arc performance specifications Workers who are exposed to flame and electric arcs must wear rated protective clothing.
ASTM 2621- In an electric arc exposure, standard practice is used to evaluate the response characteristics and design integrity of arc rated finished garments.
NFPA 70 E- Standard for Electrical Safety in the Workplace, provide the protection from electrocution, arc flash, and arc blast injuries and fatalities.

Frequently Asked Questions


What is an Arc Flash Suit?

An Arc Flash Suit is arc-rated personal protective equipment designed to protect electrical workers from extreme heat, flames, and thermal energy released during an electrical arc flash incident.

Why is an Arc Flash Suit required for electrical work?

Arc flash incidents can cause severe burns or fatal injuries within milliseconds. An Arc Flash Suit provides thermal protection and is required wherever arc flash risk is identified during electrical maintenance or operation.

How is arc flash protection measured?

Arc flash protection is measured in cal/cm² (calories per square centimeter), which represents the amount of incident thermal energy a garment can withstand.

What does arc rating mean in Arc Flash Suits?

Arc rating indicates the maximum incident energy a suit can protect against before causing second-degree burns. Higher arc ratings provide higher levels of protection.

What are the common Arc Flash Suit ratings?

Common Arc Flash Suit ratings include 8 cal, 12 cal, 25 cal, and 40 cal, each designed for different levels of arc flash hazard.

How do I select the correct Arc Flash Suit?

The correct Arc Flash Suit must be selected based on an arc flash hazard analysis, which determines the incident energy (cal/cm²) for a specific task and location.

Is voltage the same as arc flash rating?

No. Voltage and arc flash rating are different. PPE selection depends on incident energy, not voltage alone.

Are Arc Flash Suits mandatory under safety standards?

Yes. Electrical safety standards require arc-rated PPE wherever there is a risk of arc flash during live electrical work.

What standards do Arc Flash Suits comply with?

Arc Flash Suits are designed to comply with international standards such as:

  • • IEC 61482-2
  • • NFPA 70E
  • • ASTM F1506
  • • ASTM F1959 / F1959M
  • • ASTM F2178 (for face shields)
What is ATPV in Arc Flash Suits?

ATPV (Arc Thermal Performance Value) defines the maximum arc energy a fabric or garment can withstand before causing second-degree burns.

What is included in an Arc Flash Suit kit?

A typical Arc Flash Suit kit may include:

  • • Arc-rated jacket and trousers
  • • Arc flash hood with face shield
  • • Arc-rated gloves
  • • Balaclava
  • • Helmet (as applicable)
  • • Storage carry bag
What is the difference between single-layer and multi-layer Arc Flash Suits?

Single-layer suits are lighter and used for lower arc ratings, while multi-layer suits provide higher protection for high-risk arc flash environments.

Can Arc Flash Suits be worn for long durations?

Lower-rated Arc Flash Suits can be worn for longer periods. Higher-rated suits are heavier and intended for short-duration, high-risk tasks.

Are Arc Flash Suits flame resistant?

Yes. Arc Flash Suits are made from inherent flame-resistant fabrics that do not melt, drip, or ignite when exposed to arc flash heat.

Do Arc Flash Suits protect against electric shock?

No. Arc Flash Suits protect against thermal hazards, not electric shock. Electrical insulating PPE must be used separately.

Where are Arc Flash Suits commonly used?

Arc Flash Suits are used in:

  • • Electrical substations
  • • Power plants
  • • Utilities and PSUs
  • • Industrial electrical maintenance
  • • Oil & gas facilities
  • • Infrastructure and manufacturing units
How should Arc Flash Suits be maintained?

Arc Flash Suits should be washed with mild detergent, inspected regularly, stored properly, and replaced if damaged or contaminated.

How long does an Arc Flash Suit last?

The service life depends on frequency of use, exposure conditions, and maintenance. Any suit involved in an arc incident must be replaced immediately.

Can Arc Flash Suits be customized?

Yes. Arc Flash Suits can be customized for size, arc rating, accessories, and project or tender requirements.

Who manufactures Arc Flash Suits?

Arc Flash Suits are manufactured by specialized PPE manufacturers who follow international arc flash testing and certification standards.

Why buy Arc Flash Suits from a certified manufacturer?

Certified manufacturers ensure tested arc ratings, compliance with safety standards, consistent quality, and reliable protection in real working conditions.